Some bikes never die......

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8541Hawk
Posts: 2066
Joined: Sat Jul 21, 2012 5:21 am
Location: Bella Vista, AR

Some bikes never die......

Post by 8541Hawk »

As you guys know, after 100K miles I killed the engine in my bike this last Feb. There was a thread started about it but it went sideways real quick.
So about all I will say on that is in my opinion the engine failure was due to overheating caused by a faulty thermostat that stuck close. I will say that in re-reading my original thread I did make a mistake in what I reported.
I stated that the front cylinder let go, I don't know why I made that slip but just to be different, the rear cylinder is what went on my engine......the one that gets the hottest. :angel:

Anyways, knowing what usually happens to aluminum engines when severely overheated I just went looking for a replacement. After a couple of calls I found a nice fresh '96- early'97 engine with 11K miles on it.
As it came from a friend, who bought the bike at salvage, I do know the history of the engine and know all about the low-side that rashed the clutch cover and cracked the frame at the fairing stay mount which caused the bike to be totaled.

It was then stored with fresh oil and has just been looking for a home. :thumbup:
When it arrived I was actually surprised how clean the engine is, it one of those ridden by an old geezer and never seen a drop of rain engines.
There is a bit of carbon on the valves but that won't be around for long. :shh:

So I spent the last couple of days cleaning all the small bits and the oil cooler. Then checked the valve lash and fitted new CCTs. Yes there is a set of manuals in this engine. Not that I have any issues with the auto CCTs and would run them again with no worries, it just that I had a set on hand so that is what went in. It's as simple as I am a cheap bastid...lol

So here it is ready to start putting bits back on:
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Then hang the frame, so I can say it's actually a bike
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I am waiting on parts so I can pull the clutch cover and swap in the one from my old engine and while I'm in there replace the clutch springs just because and also a alternator cover gasket so I can swap in my flywheel.
Other than that I just need to do a bit of cleaning and then reassemble my "Build yourself a sporty VTR kit" :thumbup:

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Loud pipes don't save lives, knowing how to ride your bike will save your life.
NZSpokes
Posts: 643
Joined: Sat May 31, 2014 10:50 am
Location: Auckland, New Zealand

Re: Some bikes never die......

Post by NZSpokes »

Good to see it going back together with such a clean motor.
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alanfjones1411
Posts: 2791
Joined: Thu May 21, 2015 3:33 pm
Location: watford

Re: Some bikes never die......

Post by alanfjones1411 »

Looking good :thumbup:
SO WHEN DOES THIS OLD ENOUGH TO KNOW BETTER KICK IN
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Jamoi
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Joined: Sun Jun 30, 2013 2:28 pm
Location: South East England

Re: Some bikes never die......

Post by Jamoi »

Awesome! :thumbup: :thumbup:

At least it also gives you the opportunity to go over all the parts you've removed and inspect bearings etc. That motor looks real clean :)
Jamie :wave:
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Duffy1964
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Joined: Mon Jul 25, 2011 4:15 pm
Location: Orpington Kent

Re: Some bikes never die......

Post by Duffy1964 »

Great progress Hawk, she will be running in no time :thumbup:
Duffy1964
Yellow 1997 Storm R.I.P. Orange 2000 Streetfighter (Rufus), Red & Silver 1968 Triumph Trophy 650, Blue 2003 Storm Project, Red 2007 Montesa Cota Trials 250 & 1959 BSA D7 175cc Bantam Trials Project
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fabiostar
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Joined: Sat Jun 01, 2013 3:53 pm
Location: sunny belfast

Re: Some bikes never die......

Post by fabiostar »

Looking well big man :thumbup:
the older i get,the faster i was :lol:
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lloydie
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Joined: Mon Jan 17, 2011 11:16 pm
Location: In the garage somewhere in Coventry

Re: Some bikes never die......

Post by lloydie »

You'll be out riding it next weekend [THUMBS UP SIGN]
Good luck with the build
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Varastorm
Posts: 1150
Joined: Mon Apr 07, 2014 11:48 pm
Location: Isle of Anglesey

Re: Some bikes never die......

Post by Varastorm »

Lookin good Hawk :thumbup:

It'll be like a new bike when all her nut'n bolts are lubed'n torqued back together :thumbup:

Keep us posted on the rebuild, good pictures btw :thumbup:
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KermitLeFrog
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Joined: Sat Apr 11, 2015 6:44 pm
Location: Hexham

Re: Some bikes never die......

Post by KermitLeFrog »

Looks lovely. Good man!
"I spent a lot of money on booze, birds and fast cars. The rest I squandered" (George Best, RIP)
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Watty
Posts: 5583
Joined: Sat Apr 20, 2013 11:35 pm
Location: Barnard Castle, Co. Durham.

Re: Some bikes never die......

Post by Watty »

Coming along nicely mate :D She'll be fresh as paint when she turns out :thumbup:
SH#T HAPPENS!!!!!!!!
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Mav617
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Joined: Thu Oct 03, 2013 8:20 pm
Location: Copthorne, W Sussex

Re: Some bikes never die......

Post by Mav617 »

Aye, you'll soon have her squared away I'm sure Hawk :thumbup:
I'm so unlucky that if there is such a thing as re-incarnation I'll come back as me!
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8541Hawk
Posts: 2066
Joined: Sat Jul 21, 2012 5:21 am
Location: Bella Vista, AR

Re: Some bikes never die......

Post by 8541Hawk »

Well today's puttering got me to here.....
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Tomorrow will be the flywheel and whatever other bits I feel like bolting on.
Then I have to wait till wed. for my clutch springs so I'll pull the rashed cover then and replace it with my good one.

She is slowly raising from the ashes....... :beer:

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Loud pipes don't save lives, knowing how to ride your bike will save your life.
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Pete.L
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Joined: Fri Sep 26, 2003 5:09 pm
Location: Bristol

Re: Some bikes never die......

Post by Pete.L »

Way to go Hawk :clap: :clap:
I always love the building stage, hate all the prep and fafing about :D
My new ride is a bit of a Howler and I love to make her Squeal
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sirch345
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Joined: Mon Aug 25, 2003 10:35 pm
Location: The West Country.

Re: Some bikes never die......

Post by sirch345 »

That's coming on a treat Mike :clap: it all looks amazingly clean. Keep up the good work, but remember don't over do it :wink:

Chris.
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8541Hawk
Posts: 2066
Joined: Sat Jul 21, 2012 5:21 am
Location: Bella Vista, AR

Re: Some bikes never die......

Post by 8541Hawk »

Got most of my parts in today and swapped out the flywheel. That is about the only internal engine mod on this build though my bolt on extras should have it running pretty strong.

I only run the basic lightened flywheel or what we used to call the Moriwaki spec. It works well for me as it still lets the engine pull from down low but really speeds up the revs. To me it ends up looking like a RC51 flywheel with this mod. How much you take off all depends on how you ride but it is a worth while mod.

The stock one is on the left and the lightened on is on the right
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I will say this engine is even cleaner on the inside than it is on the out side :thumbup:
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And I'll finish off today with a shot of the Ohlins, Akropovic and Gilles goodness 8)
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Loud pipes don't save lives, knowing how to ride your bike will save your life.
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