Some bikes never die......
Some bikes never die......
As you guys know, after 100K miles I killed the engine in my bike this last Feb. There was a thread started about it but it went sideways real quick.
So about all I will say on that is in my opinion the engine failure was due to overheating caused by a faulty thermostat that stuck close. I will say that in re-reading my original thread I did make a mistake in what I reported.
I stated that the front cylinder let go, I don't know why I made that slip but just to be different, the rear cylinder is what went on my engine......the one that gets the hottest.
Anyways, knowing what usually happens to aluminum engines when severely overheated I just went looking for a replacement. After a couple of calls I found a nice fresh '96- early'97 engine with 11K miles on it.
As it came from a friend, who bought the bike at salvage, I do know the history of the engine and know all about the low-side that rashed the clutch cover and cracked the frame at the fairing stay mount which caused the bike to be totaled.
It was then stored with fresh oil and has just been looking for a home.
When it arrived I was actually surprised how clean the engine is, it one of those ridden by an old geezer and never seen a drop of rain engines.
There is a bit of carbon on the valves but that won't be around for long.
So I spent the last couple of days cleaning all the small bits and the oil cooler. Then checked the valve lash and fitted new CCTs. Yes there is a set of manuals in this engine. Not that I have any issues with the auto CCTs and would run them again with no worries, it just that I had a set on hand so that is what went in. It's as simple as I am a cheap bastid...lol
So here it is ready to start putting bits back on:
Then hang the frame, so I can say it's actually a bike
I am waiting on parts so I can pull the clutch cover and swap in the one from my old engine and while I'm in there replace the clutch springs just because and also a alternator cover gasket so I can swap in my flywheel.
Other than that I just need to do a bit of cleaning and then reassemble my "Build yourself a sporty VTR kit"
So about all I will say on that is in my opinion the engine failure was due to overheating caused by a faulty thermostat that stuck close. I will say that in re-reading my original thread I did make a mistake in what I reported.
I stated that the front cylinder let go, I don't know why I made that slip but just to be different, the rear cylinder is what went on my engine......the one that gets the hottest.
Anyways, knowing what usually happens to aluminum engines when severely overheated I just went looking for a replacement. After a couple of calls I found a nice fresh '96- early'97 engine with 11K miles on it.
As it came from a friend, who bought the bike at salvage, I do know the history of the engine and know all about the low-side that rashed the clutch cover and cracked the frame at the fairing stay mount which caused the bike to be totaled.
It was then stored with fresh oil and has just been looking for a home.
When it arrived I was actually surprised how clean the engine is, it one of those ridden by an old geezer and never seen a drop of rain engines.
There is a bit of carbon on the valves but that won't be around for long.
So I spent the last couple of days cleaning all the small bits and the oil cooler. Then checked the valve lash and fitted new CCTs. Yes there is a set of manuals in this engine. Not that I have any issues with the auto CCTs and would run them again with no worries, it just that I had a set on hand so that is what went in. It's as simple as I am a cheap bastid...lol
So here it is ready to start putting bits back on:
Then hang the frame, so I can say it's actually a bike
I am waiting on parts so I can pull the clutch cover and swap in the one from my old engine and while I'm in there replace the clutch springs just because and also a alternator cover gasket so I can swap in my flywheel.
Other than that I just need to do a bit of cleaning and then reassemble my "Build yourself a sporty VTR kit"
Loud pipes don't save lives, knowing how to ride your bike will save your life.
Re: Some bikes never die......
Good to see it going back together with such a clean motor.
- alanfjones1411
- Posts: 2791
- Joined: Thu May 21, 2015 3:33 pm
- Location: watford
Re: Some bikes never die......
Awesome!
At least it also gives you the opportunity to go over all the parts you've removed and inspect bearings etc. That motor looks real clean
At least it also gives you the opportunity to go over all the parts you've removed and inspect bearings etc. That motor looks real clean
Jamie
Re: Some bikes never die......
Great progress Hawk, she will be running in no time
Duffy1964
Yellow 1997 Storm R.I.P. Orange 2000 Streetfighter (Rufus), Red & Silver 1968 Triumph Trophy 650, Blue 2003 Storm Project, Red 2007 Montesa Cota Trials 250 & 1959 BSA D7 175cc Bantam Trials Project
Yellow 1997 Storm R.I.P. Orange 2000 Streetfighter (Rufus), Red & Silver 1968 Triumph Trophy 650, Blue 2003 Storm Project, Red 2007 Montesa Cota Trials 250 & 1959 BSA D7 175cc Bantam Trials Project
- lloydie
- Posts: 20920
- Joined: Mon Jan 17, 2011 11:16 pm
- Location: In the garage somewhere in Coventry
Re: Some bikes never die......
You'll be out riding it next weekend [THUMBS UP SIGN]
Good luck with the build
Good luck with the build
Re: Some bikes never die......
Lookin good Hawk
It'll be like a new bike when all her nut'n bolts are lubed'n torqued back together
Keep us posted on the rebuild, good pictures btw
It'll be like a new bike when all her nut'n bolts are lubed'n torqued back together
Keep us posted on the rebuild, good pictures btw
- KermitLeFrog
- Posts: 1634
- Joined: Sat Apr 11, 2015 6:44 pm
- Location: Hexham
Re: Some bikes never die......
Looks lovely. Good man!
"I spent a lot of money on booze, birds and fast cars. The rest I squandered" (George Best, RIP)
Re: Some bikes never die......
Coming along nicely mate She'll be fresh as paint when she turns out
SH#T HAPPENS!!!!!!!!
Re: Some bikes never die......
Aye, you'll soon have her squared away I'm sure Hawk
I'm so unlucky that if there is such a thing as re-incarnation I'll come back as me!
Re: Some bikes never die......
Well today's puttering got me to here.....
Tomorrow will be the flywheel and whatever other bits I feel like bolting on.
Then I have to wait till wed. for my clutch springs so I'll pull the rashed cover then and replace it with my good one.
She is slowly raising from the ashes.......
Tomorrow will be the flywheel and whatever other bits I feel like bolting on.
Then I have to wait till wed. for my clutch springs so I'll pull the rashed cover then and replace it with my good one.
She is slowly raising from the ashes.......
Loud pipes don't save lives, knowing how to ride your bike will save your life.
- Pete.L
- Forum Health And Safety Officer
- Posts: 7217
- Joined: Fri Sep 26, 2003 5:09 pm
- Location: Bristol
Re: Some bikes never die......
Way to go Hawk
I always love the building stage, hate all the prep and fafing about
I always love the building stage, hate all the prep and fafing about
My new ride is a bit of a Howler and I love to make her Squeal
Re: Some bikes never die......
That's coming on a treat Mike it all looks amazingly clean. Keep up the good work, but remember don't over do it
Chris.
Chris.
Re: Some bikes never die......
Got most of my parts in today and swapped out the flywheel. That is about the only internal engine mod on this build though my bolt on extras should have it running pretty strong.
I only run the basic lightened flywheel or what we used to call the Moriwaki spec. It works well for me as it still lets the engine pull from down low but really speeds up the revs. To me it ends up looking like a RC51 flywheel with this mod. How much you take off all depends on how you ride but it is a worth while mod.
The stock one is on the left and the lightened on is on the right
I will say this engine is even cleaner on the inside than it is on the out side
And I'll finish off today with a shot of the Ohlins, Akropovic and Gilles goodness
I only run the basic lightened flywheel or what we used to call the Moriwaki spec. It works well for me as it still lets the engine pull from down low but really speeds up the revs. To me it ends up looking like a RC51 flywheel with this mod. How much you take off all depends on how you ride but it is a worth while mod.
The stock one is on the left and the lightened on is on the right
I will say this engine is even cleaner on the inside than it is on the out side
And I'll finish off today with a shot of the Ohlins, Akropovic and Gilles goodness
Loud pipes don't save lives, knowing how to ride your bike will save your life.