Search found 12 matches

by jztam
Sat Jul 12, 2014 5:02 pm
Forum: Workshop
Topic: Dented piston, broken valve. Rebuild or engine swap?
Replies: 7
Views: 1307

Re: Dented piston, broken valve. Rebuild or engine swap?

Thanks Carl and Tony for the pep rally. It's just myself working on the bike...and its nice to have some technical comraderie. :) Having read the procedure in the manual.. I am missing some tools to remove the clutch, bearings and something else. Would you be so kind to tell me what bits I should or...
by jztam
Fri Jul 11, 2014 3:17 am
Forum: Workshop
Topic: Dented piston, broken valve. Rebuild or engine swap?
Replies: 7
Views: 1307

Re: Dented piston, broken valve. Rebuild or engine swap?

Hmm Tony, Now that you put it that way, I might actually think about doing the piston replacement. My worry is about all the new tools I'll have/get to buy (and Keep!) and havent gone shopping yet for all the needed bits and pieces. Never done This job before. Any advice IF I choose to replace the p...
by jztam
Thu Jul 10, 2014 1:10 am
Forum: Workshop
Topic: Dented piston, broken valve. Rebuild or engine swap?
Replies: 7
Views: 1307

Dented piston, broken valve. Rebuild or engine swap?

Hello Lads and Lasses, I thought it was just a faulty head gasket, but when I pulled the front head, I saw this: https://drive.google.com/file/d/0B8czQtda5fzzZHkwcnlJd3JseE9ZNm9sRmdaaFh5QlcyY1Rj/edit?usp=sharing https://drive.google.com/file/d/0B8czQtda5fzzZHkwcnlJd3JseE9ZNm9sRmdaaFh5QlcyY1Rj/edit?u...
by jztam
Mon Jul 07, 2014 6:09 pm
Forum: Workshop
Topic: Other than the head gasket, what else?
Replies: 1
Views: 506

Other than the head gasket, what else?

Before I tear the bike down for a head gasket repair (endless white smokey exhaust!!) ... what else should I order on the parts list? a. Head Bolts grouppo? I'm not sure how many times these head bolts have been used. Are they the torque to yield variety, or can they be safely reused with the holes ...
by jztam
Mon Jul 07, 2014 5:30 am
Forum: The Workshop Knowledgebase
Topic: How to balance your carbs
Replies: 101
Views: 104732

Re: How to balance your carbs

Just pondering installing the extra plumbing, and I noticed that the factory vacuum connector on the front carb is not there. All I see is a threaded hole. Thinking the previous owner already installed both extra lines and forgot to thread the front one back in, but NO, the rear plumbing is untouche...
by jztam
Sun Jul 06, 2014 5:16 pm
Forum: Bike Chat
Topic: Stuck / Spun bolts for bottom fairing. Ugh.
Replies: 2
Views: 520

Stuck / Spun bolts for bottom fairing. Ugh.

Does there exist a trick for removing the bottom fairing under the oil pan? Mine are stuck and/or spinning in place. Tried some vice grips, but the female side is very cheesy, like mild aluminum. Can't use heat because of the plastic it's holding on. Tried penetrating oil over two days, no luck. Loo...
by jztam
Sun Jul 06, 2014 5:11 pm
Forum: Bike Chat
Topic: After carb cleaning, pvlir lesson, wont stay running.??
Replies: 8
Views: 1623

Re: After carb cleaning, pvlir lesson, wont stay running.??

Hi bleh, Thanks a bundle for the syringe trick..works like a charm ;) Keeping the hose and syringe in my toolbox from now on. Hi tony.mon, Yes, I did. Thanks. Using bleh's vacuum syringe trick ensures that I'm hooking up the vacuum hose to the sternward, rearward connector that points sideways to th...
by jztam
Sat Jul 05, 2014 2:54 am
Forum: Bike Chat
Topic: After carb cleaning, pvlir lesson, wont stay running.??
Replies: 8
Views: 1623

After carb cleaning, pvlir lesson, wont stay running.??

Hey Lads/Lasses, I've JUST put together the carbs after cleaning everything I could clean. Slow Jets were impassable, main jets were 20% obstructed. Bought new slow jets anyway .. but haven't installed them yet. So, I have my lesson in pvlir training yesterday, but today, in the waning daylight, I D...
by jztam
Mon Jun 30, 2014 3:09 pm
Forum: Bike Chat
Topic: Cannot turn engine by hand. Front head install
Replies: 10
Views: 1513

Re: Cannot turn engine by hand. Front head install

Solved! Checked that both spark plug holes were indeed uninhabitated, even though there were two plugs on the bench. Okay, so I'm not weak, just dumb. Scratched my head and re-read the whole procedure. The previous technician who worked on the rear cylinder had removed the two 10mm bolts securing th...
by jztam
Fri Jun 27, 2014 5:00 pm
Forum: Bike Chat
Topic: Cannot turn engine by hand. Front head install
Replies: 10
Views: 1513

Re: Cannot turn engine by hand. Front head install

Front cylinder's valves are all closed, and since the timing chain is off, they should not move at all until the cams and chain are set up. Could this be the resistance I am feeling.
by jztam
Fri Jun 27, 2014 4:52 pm
Forum: Bike Chat
Topic: Cannot turn engine by hand. Front head install
Replies: 10
Views: 1513

Re: Cannot turn engine by hand. Front head install

Great ideas, thanks to all. Before I tackle it again tonight...here's more info: The rear cylinder has not been worked on at all, I've only removed the cam cover to look at the cams. The timing chain and cams have not been removed. Won't know if the spark plug is still in, until I get home tonight. ...
by jztam
Mon Jun 23, 2014 9:44 pm
Forum: Bike Chat
Topic: Cannot turn engine by hand. Front head install
Replies: 10
Views: 1513

Cannot turn engine by hand. Front head install

Just trying my front head install after a CCT failure. Head got sent out for repairs and am now trying to reinstall the timing chain/cams. I torqued down the head to the specs, but cannot for the life of me, manage to turn the engine by rotating the 17mm crank bolt by hand. In other words, I don't r...